-- *Crispin B. Weinberg* *Biomedical Modeling Inc.*** 167 Corey Road, Suite 111 BostonMA02135 Tel: 617-738-8168 or 1-888-246-6633 Fax: 617-738-8165 or 1-888-232-9246 *www.biomodel.com <http://www.biomodel.com/>* *crispin_at_biomodel.com <mailto:crispin_at_biomodel.com>* On 10/31/2013 10:25 AM, Sean Wise wrote: > > Since we need to seal FDM parts before we electroplate them we have > become quite familiar with how to make things tight and have been > surprised at the variables. I'll just list a few observations about > the sealing methods first. > > 1. We have been successful on ABS with both the halocarbon solvent > mixtures like those contained in Weldon 3 or 4 or polyurethane clear > coats (2 part reactive systems). We have not been able to make things > like acetone or MEK work. > > 2.Polycarbonate needs an impregnation and epoxy sealers seem to work > well or high end epoxy paints. PC is very sensitive to aromatic > hydrocarbons and it's very easy to degrade your part if you choose the > wrong system like a polyester or vinyl ester clear coat. > > 3.The Ultem can be sealed with a vinyl ester sealer > > 4.With both the PC and the Ultem you have to design a sealing strategy > that does not let the resin leak back out after you've applied them. > We often pre-heat parts before coatings are applied so they penetrate > and begin to harden while the part is still hot. We always apply two > coats but the wait times between coats for the epoxies on the PC and > vinyl esters on the Ultem are very different. > > We have also found the type of machine matters -- a lot. If you have > access to high end machines like the Fortus where you can control the > overlap of the roads, the smaller gaps between resin beads are easier > to seal. If you have a low end system, the machines set the spacing > between roads at the factory and they are quite permeable. Some of > these are so coarse that solvent sealing with Weldon becomes risky > because the solvent penetrates so deeply into the part and wrecks the > part. We have also worked with parts from a couple of the low end > systems like Makerbot and Afinia. Their parts can be sealed using > solvent dipping but I was quite surprised at how easy it was to seal > the Afinia parts which have only 0.040" walls that have a > cross-hatched fill inside. Apparently, they set their machine > parameters to make the walls as tight as possible. They still need to > go through a sealing process but they seal up more reliably and I am > more confident running a hollow part built on an Afinia machine than > any others. > > Sean Wise > > RePliForm Inc. > > *From:*rp-ml-owner_at_rp-ml.org [mailto:rp-ml-owner_at_rp-ml.org] *On Behalf > Of *ChathamRes_at_aol.com > *Sent:* Wednesday, October 30, 2013 7:24 PM > *To:* rp-ml_at_rp-ml.org > *Subject:* [rp-ml] Minimum Thickness for a Reliable Leak Proof Part > > We are trying to determine the reliable minimum thickness for an FDM > type process for making a vessel to hold water. > > Does anybody have experimental experience with this type of process. > > Doug >Received on Thu Oct 31 2013 - 19:49:51 EET
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