RE: ATTN: Bruce LeMaster RE: SL Epoxy and supersonic air flow

From: Brock Hinzmann (bhinzmann@sric.sri.com)
Date: Sat Dec 12 1998 - 01:42:12 EET


Yigal,

Do you know anything about the CeRam Kote 54 mentioned below?

Would your preceramic polymer coating be useful for the coating epoxy or
other RP models for the purposes of testing?

Brock Hinzmann
SRI Consulting
a subsidiary of SRI International
+1 (650) 859-4350
bhinzmann@sric.sri.com
-----------------
Brock,
I heard about it before but with not many details. We also did some
technology assessment evaluation (literature) for similar types of advanced
coatings. The CeRam-Kote is actually an epoxy filled with ceramic
particles. The use of filled epoxy resin paints is definitely not new but the type
of particles, particle preformulation treatment, or even the type of the
epoxy may provide unique properties. We are working or a
similar-but-different approach in which we are using ceramic fillers and preceramic
polymer as the resin instead of epoxy. We have not used it for coating epoxy
thus far, but for coating metals, such as steel and aluminum. The behavior
under supersonic pressure conditions is unknown. If you are interested in
technology assessment or development of such coatings we will be glad to
help!

Yigal Blum
Chemistry and Chemical Engineering Laboratory
SRI International
(formerly the Stanford Research Institute)
+1 (650) 859-4367
yigal_blum@qm.sri.com

Monica & Glenn Whiteside wrote:
>Bruce:
>
>There is a ceramic coating that I have been wanting to try for these
>applications - it's a very durable, wear resistant and flexible coating
that
>we have used on some of our stretch-form tooling for wear-resistance
>coatings. But you will need to seriously beef up the SLA model
internally
>so it will not deform and break apart under the supersonic air pressures
>(fuselage sections might be okay but structures such as wings and
>vertical/horizontal fins might not survive very easily). The coating is
>called "CeRam-Kote 54" and it is a spray applied air-cured ceramic epoxy
>coating. The coating is currently approved for use on all F-15 aircraft
>leading edges and is currently under testing on B-1 aircraft. It's
>expensive but it might be worth a try. You can get more information at
>their web site at: www.ceram-kote.com/aviation.htm
>Let me know if you try it and what the results were if possible.
>Some of our NASA friends here on the rp-ml might also be of help.
>
>Best Regards,
>
>Glenn Whiteside
>Cessna Aircraft Company
>e-mail: siderwhite@worldnet.att.net
>
>
>-----Original Message-----
>From: Bruce E. LeMaster <LeMaster@artcorp.com>
>To: rp_ml Posting <rp-ml@bart.lpt.fi>
>Date: Thursday, December 10, 1998 4:35 PM
>Subject: SL Epoxy and supersonic air flow
>
>
>>Hello all,
>>
>>We have a customer that would like to have a SL
>>model made and then coated with an
>>as-yet-to-be-determined material and actually test
>>the model in supersonic flight. We have in the
>>past plated SL parts with nickel and chrome for
>>use in wind tunnels (for the same customer) but I
>>have no idea what goes on at supersonic flows.
>>
>>Do any of you have experience with SL parts at
>>supersonic airflow conditions? Any thoughts on
>>plating the SL part with some combination of
>>metals that might strengthen it to withstand the
>>test environment?
>>
>>Thanks in advance.
>>
>>Bruce E. LeMaster
>>--
>>Applied Rapid Technologies Corporation
>>265 Cambridge Street, Suite 100
>>Fredericksburg, Virginia 22405
>>(540) 371-1100 / (540) 371-4100 fax
>>Web Page URL: http://www.artcorp.com
>>
>>
>>
>>For more information about the rp-ml, see http://ltk.hut.fi/rp-ml/
>
>
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>From: "Monica & Glenn Whiteside" <SiderWhite@worldnet.att.net>
>To: "Rapid Prototype Mailing List" <rp-ml@ltk.hut.fi>
>Subject: ATTN: Bruce LeMaster RE: SL Epoxy and supersonic air flow
>Date: Fri, 11 Dec 1998 02:00:11 -0600
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