Re: artist wants carved styrene shapes

From: gautham@asu.edu
Date: Sun Jul 05 1998 - 00:12:59 EEST


marshall,

        Ok- thermocoal is no magic material. Its called styrofoam here.
Thermocoal is what we call it in the country where I am from.

Here's a brief review of the process of using styrofoam sheets to build scaled
prototypes:

        The process is a simple one, but time consuming . All it would neeed
is a slicing software, a overhead projector, slabs of styrofoam & some
patientce. Once the part is sliced, these students used a projector to project
each slice on a wall. THey adjusted the distance of the projecttor to the wall
to scale the slices up to the scale they wanted. Then they placed a slab of
styrofoam on the projection of each slice , outlined the contours with a pen ,
cut against the outline with a hot knife & then glued the individual slices
together to get the prototype. The thickness of the styrofoam slabs or sheets
determine the layer thickness.
 
 
 Regards,
gautham

------------------------------------------------------------------------
 Gautham Kattethota Home : 950, South Terrace Road, #C349
 Grad. student, Tempe AZ 85281
 Dept. of MAE,Mail Code: 6106 Res Ph# : (602)967-4362
 Arizona State University, Off Ph# : (602)965-7830
 Tempe, AZ 85287 Email : gautham@asu.edu
------------------------------------------------------------------------

On Sat, 4 Jul 1998, Marshall Burns wrote:

> Dear Gautham,
>
> What is thermocoal, please?
>
> Marshall Burns
>
>
>
>
>
> gautham@asu.edu wrote:
>
> > Sharon,
> > THis may not be what you are exactly looking for, but never the
> > less....
> > A couple of arts students here from a Visualization & PRototyping
> > class used an ingenious way to build big prototyppes out of thermocoal from a
> > smaller part on the computer. What they did was they used QuickSlice , a
> > software that forms the interface for A FDM machine, to slice up the stl file
> > & then projected each layer on to a thermocoal slab pressed against the wall (
> > the distance of projection decides the size of the projected slices). They
> > then cut along the outlines & stuck the individual layers of cut thermocoal to
> > make a scaled up prototype of a tooth.
> > It is a simple ingenious way to build scaled prototypes yourself.
> >
> > gautham
> >
> > ------------------------------------------------------------------------
> > Gautham Kattethota Home : 950, South Terrace Road, #C349
> > Grad. student, Tempe AZ 85281
> > Dept. of MAE,Mail Code: 6106 Res Ph# : (602)967-4362
> > Arizona State University, Off Ph# : (602)965-7830
> > Tempe, AZ 85287 Email : gautham@asu.edu
> > ------------------------------------------------------------------------
> >
>
> --
> Marshall Burns
> Marshall@Ennex.com
>
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